ACE Flow Konzepts Pvt Ltd is the Effective Air Knife Manufacturers in Maharashtra. By reducing the noise level, it creates a safer workplace and enables operators to work comfortably without the stress of high noise. In addition, as the air knife is engineered to optimize airflow, it minimizes compressed air usage, resulting in significant energy savings. In the long term, the utilization of the Air Knife can significantly minimize operating costs while providing consistent, high-quality performance. Regardless of whether the area of application is narrow or a wide area must be dried, Airmasters can provide a bespoke air knife solution for almost any requirement. Its flexibility makes it one of the most adaptable tools around. Furthermore, the air knife can be used with different compressed air systems, making it simple to incorporate into production facilities without needing complicated modifications.
Air Knife Suppliers in Maharashtra
- Reduces noise levels for a safer working environment.
- Compact and lightweight for easy installation into any setup.
- Maintenance-free operation with no moving parts.
- Adjustable air flow to suit various industrial applications.
- Prevents contamination by creating a protective air barrier.
Air Knife in India
With us, you get the capable Air Knife in India. The Air Knife dries efficiently and at high speed, even from uneven surfaces or hard-to-reach places. Such efficiency makes it a valuable investment in production setups where quality, speed, and cleanliness are valued. It is equally effective in debris removal, blowing off unwanted particles like shavings, powders, or dirt from machines or conveyor belts to ensure smooth operations and protect equipment from breakdowns due to material buildup. With its easy installation, low maintenance, and availability in customizable versions, it’s designed to meet the diverse needs of businesses looking for dependable solutions. If you need a quality tool to optimize productivity, the Air Knife is the one and only answer.
Air Knives
Energy Saving Air Curtain also known as “Air Knives” provides an efficient laminar sheet of air for wide area cleaning and drying applications. Since Air Knives are a type of air amplifiers, they use a small amount of compressed air to deliver a powerful, high velocity, laminar sheet of air over wide areas such as moving webs, film, sheets, strips, auto bodies and other large assemblies and objects. Air Knives are the perfect replacements for drilled or slotted lengths of pipe. In addition, the Air Knives offers up to 70% compressed air savings when compared to the drilled pipes.
Stainless Steel models are ideal for food, pharmaceutical, chemical and other applications where purity, high temperatures or corrosive environments are concerned.
Air Knives increase thrust and velocity, reduced noise, excellent uniformity, and significantly outperforms any competing, wide blowoff device.
Function
- The air knife releases a small amount of compressed air through a very small slot running along its length. The ‘air knife” flows down the front of the air curtain, creating a low-pressure area that sucks in the ambient air at a 25:1 ratio, delivering a tremendous airflow onto the target.
- When used to replace drilled or grooved tubes that consume enormous volumes of compressed air, the air knife offers compressed air savings of up to 70%.
Features
- Innovative design
Delivers 25 :1 air amplification and follows all health and safety regulations
High Air Flow Amplification
Full Flow – Air across entire length of Air Knife
Instant On / Off, No electricity or explosion hazard
- No moving parts
- Low maintenance
- Customizability
Application-specific adjustment allows for hundreds of different application possibilities
- Lower noise levels
Radical noise reduction compared to ‘open pipe’ – up to 50 dBA noise reduction
- Reduced compressed air consumption
Reduced operating and energy costs
- Energy saving
Driven by air not electricity
Can drastically reduce compressed air consumption
- Various lengths
Available in lengths from 50mm to over 1200 mm
Application
Product Drying – The laminar sheet of air that is created by the Air Curtain is perfect for the drying of a wide variety of components.
Product Cooling – The 25:1 air amplification makes the Air Curtain ideal for any type of cooling. Product cleaning/Swarf or debris removal – The unique design of the Air Curtain allows it to clean over wide areas.
Following are some of the application of Air Knife
- Cleaning of Steel Sheet in strip mills
- Scrap removal
- Water removal from cans
- Circuit Board cooling
- Opening bags for filling
- Parts cooling and drying
- Pre-paint drying and blowoff
- Sheet separation
- Parts drying
Advantages
- Longer life in difficult environment than competitive models
- Lower compressed air consumption that drilled pipe or rows of open jets and Nozzles
- Maintenance free with output easily controlled, safe to use
Advantages over Blowers:
- Compact Design, simple, lightweight and Portable
- Driven by air, not electricity for safety
- No Moving parts – Hence safer and maintenance free
- Lower Noise levels at 70dBA and less with smaller space
Use of Shims
Airmaster uses ONLY stainless steel shims in their Air Knife products as plastic shims wear out over time and require replacement, even with relatively clean air systems. Stainless steel shims are .002” (.050 mm). In most application this is adequate. However, velocity and force can be increased approximately 30% by adding a second .002” (.050 mm) shim. Shims may be stacked up to 5 sets. If using three or more sets however, the air inlets at the “ends” should be used to maintain even flow along the Air Knife system. Otherwise a slight drop in pressure and flow will occur across from the rear inlet ports if they are used with three or more shims Note that noise levels and air use will go up with an increased number of shims.
